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空心杯驅動電機KPD10A-1020


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  深 圳 市 坤 鵬 達 機 電 有 限 公 司
  SHENZHEN KUNPENDA MACHINERY & ELECTRONICS CO., LTD
  產 品 規 格 書
  PRODUCT SPECIFICATION
客戶信息 客戶名稱/Customer  
客戶料號/Part No.  
客戶承認簽章Customer Approved Signatures
 
品名/Description 空心杯直流電機/ Coreless cup DC Motor
型號/Part No. KPD10A-1020
版次/Rev. A/0
設計/Designed 審核/Checked 批準/Approved
張文 20170405 劉華 20170405 楊廣 20170405
  址: 地址:中國深圳市寶安區石巖鎮官田華豐科技園B4棟3樓
  電話 / Tel : (0755)26554791
  電子郵箱 / E-mail: 13828794968@126.com
  傳真Fax:(0755) 26559653
  重要提示 IMPORTANCE NOTES:
  1. 如對電機的性能或壽命有任何爭議,僅基于此規格書作出判斷。 If there is any argument on motor performance or life, judgment is to be made base on this specification only.
  2. 客戶方有責任確認該電機能滿足您的使用要求。 Customer has the responsibility to ensure that the motor can satisfy the requirement of your application.
  3. 如果貴公司未提供技術規格,該文件將詳細敘述與貴公司商定的技術規格。 In the event that an official specification is not present by customer; this document will specify the agreed technical specification.
  4. 收到此規格書后,貴司應于下訂單之前將規格書副本簽回以示貴司已確認。如貴司未能在規定時間內簽回副本,我司將認為貴司已收到并承認該規格書。 After the receipt of this specification, customer should send a signed copy to KINGWE before you issued purchase order for the confirmation on acknowledgement. KINGWE regard it as the receipt of this specification acknowledged if customer fails to return the confirmation to us within the described period.
  更 改 記 錄
  Revised Record
版次Rev. 日期 Date 更改原因
Reason for change
編制Designed 審核Checked 批準Approval
           
           
           
           
           
           
           
           
           
           
           
           
           
  1. 適用范圍 General
  本規格書適用于空心杯直流電機KPD10A-1020型號。
  This specification applies to Coreless cup DC motor KPD10A-1020 model。
  2. 結構形式 Construction-form
序號NO. 項目
Item
內容
Contents
2-1 電機結構
Motor construction
直徑為10mm的空心杯直流電機
10mm cylindrical Coreless cup DC motor
2-2 磁極極數
Number of magnet poles
2極(磁鋼內置)
2-poles(inner magnet type)
2-3 換向方式
Rectifying method
金屬電刷換向器裝置
Metal brush and commutator
  3. 標準使用條件 Standard operating condition
序號NO. 項目
Item
規格
Specification
條件/備注
Condition / Remark
3-1 額定電壓
Rated voltage
DC3.7V 馬達導線兩端靜態電壓
The two ends of the wire quiesceng voltage motor
3-2 額定負荷
Rated load
風葉
The blade of the fan
封樣風葉
The blade of the fan
3-3 旋轉方向
Rotation direction
順時針方向
CW
由出力軸方向目視
As seen from shaft
3-4 擺放位置
Motor position
任意位置
Any position
 
3-5 使用電壓范圍
Operating voltage
DC2.5V~4.0V 用戶使用的產品負載不同,該使用電壓范圍只作參考值,無任何承諾意義
As the customers actual load is different, this working voltage range is just for reference
3-6 使用環境
Operating conditions
-10℃~50℃
15%~95%RH
常規濕度/ordinary humidity
不凝露/no condensation of moisture
3-7 貯存環境
Storage conditions
-20℃~60℃
15%~75%RH
常規濕度/ordinary humidity
不凝露/no condensation of moisture/
  4. 產品測試環境條件 Environmental Test Conditions
序號NO. 項目
Item
測試環境條件
Environmental condition
4-1 溫度
Temperature
20±3℃
4-2 濕度
Humidity
60±5% RH
4-3 電機體位
Motor Position
軸伸水平
Shaft Horizontal
4-4 電源
Power Supply
直流穩壓電源/DC Power Supply DC3.7V±2%
  備注:所有的數據在溫度20±3℃,濕度60±5% RH的條件下測定。在對判定不發生異議時,也可在溫度5~35℃,濕度45~85%RH的環境下測試。
  NOTE:All data shall be based on the measurement under the temperature 20±3℃ and humidity 60±5% RH, however the range of temperature 5~35℃ and humidity 45~85%RH if there is no doubt about the judgment.
  5. 機械特性 Mechanical Characteristic
序號NO. 項目
Item
測試環境條件
Environmental condition
規格
Specification
5-1 外觀尺寸Configuration 游標卡尺
Vernier caliper
參考外形圖紙
As specified in outline drawing
5-2 外觀Appearance 目測
Visual examination
無明顯機械劃痕、裂縫、銹跡、污點
No obvious evidence of mechanical damage、crack、rust and stain
5-3 重量
Weight
架盤天平 精度0.1g
Plate balance 0.1g
8g(Approx)
(左右)
5-4 軸向間隙
Shaft end play
游標卡尺或百分表
Vernier caliper or Dial indicator
0.3mm Max
5-5
 
機械噪聲Mechanical
Noise


測試場地:類半自由聲場
額定電壓,空載運行,背景噪聲≤23 dB(A),電機固定在測試夾具上(軸伸水平),拾音器沿軸向正對電機平面,距離10 cm。Test site: Class of semi-free field
At rated voltage and free load, Back ground noise:23 dB(A) Max, Fix the motor in a test jig (Shaft Horizontal). Microphone is faced to the flat of motor and recedes by 10cm
 








≤ 65dB(A)
  6. 電氣性能 Electrical characteristics
序號NO. 項目
Item
測試環境條件
Environmental condition
規格
Specification
6-1 空載電流
No-Load current
At Rated voltage and no load
額定電壓及無負荷下測試
320mA MAX
6-2 空載轉速
No-Load speed
43000rpm±15 %r.p.m
6-3 額定負荷
Rated Load
額定電壓及標準負荷下測試
At Rated voltage and rated load

 
模擬風葉
6-4 額定電流Rated current 3400 mA MAX
6-5 額定轉速Rated speed 31500rpm±10 %r.p.m
6-3 堵轉電流
Stall current
額定電壓及鎖定電機軸條件下測試
At rated voltage and shaft lock
16A MAX
6-4 絕緣電阻
Insulation resistance
在 100V 直流電壓下,電機引線與外殼間測量.
At DC 100V, measured between housing case and terminal.
10MΩ Min
  7. 信賴性試驗 Reliability Test
序號NO. 項目
Item
試驗條件
Test condition
 
判定基準
Requirements
 
7-1 壽命測試
Life test
1. 環境條件Condition of temperature:
常溫常濕
Normal temperature and humidity
2. 試驗狀態Test state
將電機固定在測試裝置上(機身水平)
Fix the motor in a test jig (keep the body of the motor horizontal)
3. 測試電壓Voltage: DC 9.0V
4. 負荷Load: 模擬風葉
5. 測試模式Test mode:
運行8分鐘停10分鐘,20個周期
8min ON 10min OFF, 20 
在常溫常濕下放置2h后,馬達應符合項8-1的要求。
After 2 hours exposure in ordinary temperature and humidity, Motors shall be approved as specified in item 8-1.
7-2 低溫放置
Low temperature storage
溫度/Temperature: -20±2℃;
時間/Time: 72h
濕度/Humidity:常濕/ Ordinary Humidity
在常溫常濕下放置4h后,馬達應符合項8-2的要求。
After 4 hours exposure in ordinary temperature and humidity, Motors shall be approved as specified in item 8-2.
7-3 高溫放置
High temperature exposure
溫度/Temperature: 60±2℃;
時間/Time: 72h
濕度/Humidity:常濕/ Ordinary Humidity
7-4 濕度測試Humidity test 溫度/Temperature: 40±2℃;
時間/Time: 72h
濕度/Humidity:90±5%RH
7-5 熱沖擊試驗Thermal Shock
test
溫度Temperature :-20℃~ 60℃
時間Time:2h
循環周期數Circle cycle:10cycles 





 
在常溫常濕下放置4h后,馬達應符合項8-3的要求。
After 4 hours exposure in ordinary temperature and humidity, Motors shall be approved as specified in item 8-3.
7-6 跌落試驗
Drop test
方向Direction:x,y,z
高度High: 1.5m
跌落次數: 每個方向各2次
Times:2 times each direction
試驗狀態: 將電機放在重約100克的剛性較好的塑料盒子里,自由地跌落至混凝土地面上
Test state: The motor is set into a rigid cubic plastic housing approximately weight 100g and fall free on the concrete floor
試驗結束后,電機應滿足8-1的規定After having finished the test, the motor should conform to the requirements of the items 8-1.
8.
 
信賴性試驗后的要求 Requirement After Reliable Test
序號NO. 項目
Item
規格
Specification
8-1 TABLE A 1) 額定轉速/Rated speed:初始值/ Initial data±50% MAX
2) 額定電流/Rated current:初始值/ Initial data±50% MAX
3)絕緣阻抗/Insulation resistance:10MΩ Min
4)起動電壓/ Starting voltage:1.5V DC Max
8-2 TABLE B 1) 額定轉速/Rated speed:初始值/ Initial data±30% MAX
2) 額定電流/Rated current:初始值/ Initial data±30% MAX
8-3 TABLE C 1) 額定轉速/Rated speed:初始值/ Initial data±35% MAX
2) 額定電流/Rated current:初始值/ Initial data±35% MAX
  9. 包裝要求 Package Require
NO.
序號
Item
項目
Specification
規格(L*W*H)
Inner parts name and quantity
內裝件品名及數量
9.1 Tray
內包裝盒
297×223×21 Motor
電機
100pcs
9.2 Inner box
內包裝箱
300×225×230 Tray
內包裝盒
10pcs
9.3 Outer box
外包裝箱
310×238×240 Inner box
內包裝箱
1pcs
  10. 注意事項 CAUTIONS
  1) 使用容差 ALLOWABLE RANGE FOR USE
  注意電壓及電流的使用范圍,并且在本標準規定情況下使用電機,否則將相應降低電機的使用
  壽命和性能。
  Pay attention to voltage and current ranges for use ,and use the vibration motor in the condition
  accordance with this specifications ,or the life and performance should be considerably reduced.
  2) 電機測試 MOTOR TESTING
  額定數據的測試應在馬達水平放置且被固定的狀態下進行.
  電機在運輸過程中應小心輕放,避免嚴重碰撞敲擊引起的電機機身和性能受損。
  Tests related to rated rpm and to rated current are to be measured holding the motor in a horizontal posture.
  3) 儲存 STORAGE
  馬達應適當的操作、儲存和運轉環境中均不可存在腐蝕性氣體。例如:H2S、SO2、NO2、CL2
  等。另外存儲環境中不可有諸如硅、氰、甲醛水和苯酚等能放射出腐蝕性氣體的物質,在電機
  的機械構造或裝置中,如果存在腐蝕性氣體,那么這會引起馬達不運轉。
  For proper operation. storage and operating environment must not contain corrosive gases. For
  example H2S. SO2. NO2. CL2. etc. In addition storage environment must not have materials that emit
  corrosive gases especially from silicon. cyanic. formalin and phenol group. In the mechanism or the
  set. existence of corrosive gases may cause no rotation in motor.
 
4) 使用電機 HANDLING OF MOTOR  小心拿取、使用。
  避免放置在磁性物體附近或接觸其表面,這將影響其功效。
  注意操作環境,尤其注意若鐵粉被磁鐵吸附,將出現噪音問題,降低使用壽命
  -to handle and hold the vibration motor case softly.
  -do not bring magnetized object near or contact with the surface of motor to avoid of performance
  being deteriorated.
  -pay attention to the handling and working environments of motor, because such objects as iron
  powder if attracted by motor magnet,will cause noise characteristic deterioration, thus reducing the
  reliability.
  請勿靠近磁體或有磁場的裝置存放或運行電機
  Please do not operate or store the motor near magnet or magnetic devices.
  請在6個月內使用,請不要在高溫、低溫、高濕環境下存儲。在使用和打開馬達外包裝時請避
  免水氣凝結。
  Make arrangement to limit the storage period to 6 months or less. Please do not store motor in high
  temperature. Low temperature. high humidity environment. Condensation of atmosphere must be
  avoided in motor usage or opening the packaging of the motor.
  5)安裝您的電機 MOUNTING YOUR MOTOR:
  部分坤鵬達電機都在電機定子上提供了安裝孔用來安裝您的電機,請注意不要使用過長的螺釘以避免損壞電機內部元件。
  Some KINGWE motors provide tapped holes in the motor housing for you to use to mount your motor. Please take care not to use screws so long that they can interfere with components inside the motor.
  軸承固定座也是用來安裝您的電機的,對此安裝區域請避免過度用力。
  Bearing bosses are also used for mounting motors. Please avoid excessive clamping forces on these areas.
  在安裝電機時,請盡量不要完全緊貼或包住電機,應為電機留出散熱空間。
  When mounting your motor, please try not to completely close or around the motor, motor should be set aside space for heat dissipation
  最好不要利用電機表面的特征來固定電機,例如:通風孔。這樣將可能會改變這些特征。
  It is preferable not to use features on the motor such as ventilation holes for location means. It is possible that these features may change as new or modified tooling is used in the future.
  如未咨詢我司,裝入貴司產品中的電機上的任何通風孔都不可以堵死。
  Any ventilation holes in the motor should not become blocked in your product without consultation with KINGWE.
  如果使用粘合劑安裝電機,必須注意粘合劑不能進入軸承區域或電機內部。
  If adhesives are to be used to mount you motor care must be taken to avoid any adhesive getting into the bearing areas or motor.
  6) 焊接 Soldering:
  不論使用任何方式將您的電源連接到您的電機,請注意不能用過大的力或過高的溫度,否則會造成電機內部零件變形。
  Whatever means you are to use to connect your supply to your motor please take care not to use so much force or heat that you cause distortion to components inside the motor.
  電機端子接線焊錫溫度:350℃ 焊錫時間:1~2秒
  Motor terminal Soldering temperature:350℃, Soldering time:1~2sec.
  7) 電機連軸 COUPLING YOUR MOTOR:
  裝配過程中,如果電機出軸端欲銜接齒輪、風葉等其它配件,請牢記,如果安裝不當,電機運轉時一種非正常的徑向或軸向負荷將通過連接加載到電機,這種負荷將對軸承壽命造成嚴重影響。如果您對此有任何擔心,請咨詢我司。
  If you intend to couple a gear or a fan or some other item to your motor shaft during assembly, always remember that unusual radial and axial loads transmitted to the motor from the coupling during operation of the motor can have serious effects on the life of the bearings. If you have any concerns about this please consult with KINGWE.
  8) 過負荷 OVERLOADS:
  體積小、功率高的電機通常溫升高;如未咨詢我司,使用時請注意不能加過高的電壓,不能運行在堵轉或接近堵轉狀態過長時間。
  Small high power motors are subject to very fast temperature rises. Take care not to apply excessive voltage to the motor or to operate it at stall or near stall for prolonged periods without first consulting with KINGWE.
  9) 危險環境 HAZARDOUS ENVIRONMENTS:
  我司電機在正常環境中的抗腐蝕能力是符合要求的,但機殼上有少許區域存在的裸露金屬對腐
  蝕比較敏感,因此未經咨詢請不要在腐蝕環境中儲存或使用電機。
  The degree of protection against corrosion on KINGWE motors is satisfactory only for normal
  environments. There are small sections of the housing in which some bare metal is exposed and is
  susceptible to corrosion. It is advisable not to store or use motors in corrosive environment without
  consultation with KINGWE.
  10) 其它說明 OTHER
  馬達軸向間隙處不應有雜物(如顆粒、纖維物、頭發、膠帶、膠水等)
  There should be no sundries (such as grain, fibre, hair, small tape, glue etc.) in the shaft end play.
  當換向器和電刷接觸時,電機會發出輕微的電噪音
  The motor may cause slight electronic noise due to the contact between brush and commutator.
  電機內部有很強力的磁鐵,所以機殼表面也存在磁力
  The motor has a strong magnet so please be aware that it has a magnetic force on the surface of the bracket.
  外殼表面或邊緣有少許斑點是允許的
  It is allowable to have a few spots on the surface or edge of case.
  11. 附件 ATTACHMENT
  1) 電機外形圖 Motor Outline Drawing
  —————— END ——————


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